A strong choice for a car-window repair or custom panel is a clear, workable sheet that fits the opening and suits the job; polycarbonate is the most directly relevant material among these options. This roundup compares seven sheets and a roll, including four Robosource polycarbonate sizes, a large PET pair, acrylic panels, and flexible PET material. The listings vary in thickness from 1/32 to 1/4 inch and in stated dimensions, so the right pick depends on the opening, the desired rigidity, and how the piece will be shaped or secured.
These are DIY sheet materials, not verified vehicle-glazing replacements: check dimensions and installation requirements before using any of them in a moving vehicle. The rankings favor explicit car-use suitability, then useful size and thickness details.
Robosource Polycarbonate 12 x 18 x 1/16 ranks first because its listing explicitly describes polycarbonate for use around a car and provides a clear 12-by-18-inch sheet at 1/16-inch thickness. The product is described as shatter resistant and easy to cut, drill, bend, and thermoform, useful traits for a custom-fit project. Confirm the dimensions and intended vehicle application before buying; the listing does not establish that the sheet meets road-use glazing requirements.
Our Top Picks

Robosource Polycarbonate 12 x 18
Its listing explicitly names car use, and the 12 x 18 x 1/16-inch polycarbonate sheet is described as shatter resistant and easy to form.
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Best Compact SheetRobosource Polycarbonate 12 x 12 1/16
This 12 x 12 x 1/16-inch polycarbonate is listed for car use and described as easy to cut, drill, bend, and thermoform.
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Thickest SheetRobosource Polycarbonate 12 x 12 1/4
The 12 x 12-inch sheet has the lineup's greatest stated thickness, 0.236 inch, and its polycarbonate listing explicitly includes car use.
View on Amazon- Largest Listed Sheet KINLINK PET 24 x 36
Compare the Sheets for Your Project
| # | Product | dimensions | Material | Form | Buy |
|---|---|---|---|---|---|
| 1 | 1. Robosource Polycarbonate 12 x 18Best Overall | 18 x 12 x 0.06 in | Clear Acrylic Sheet Replacement, Clear PC… | Sheet | View on Amazon |
| 2 | 2. Robosource Polycarbonate 12 x 12 1/16Best Compact Sheet | 12 x 12 x 0.06 in | Acryllic, Glass, PC, Polycarbonate, plastic… | Sheet | View on Amazon |
| 3 | 3. Robosource Polycarbonate 12 x 12 1/4Thickest Sheet | 12 x 12 x 0.24 in | Acryllic, Glass, PC, Polycarbonate, plastic… | Sheet | View on Amazon |
| 4 | 4. Robosource Polycarbonate 12 x 12 1/32Small cuts and formed panels | 12 x 12 x 0.03 in | Acryllic, Glass, PC, Polycarbonate, plastic… | Sheet | View on Amazon |
| 5 | 5. KINLINK PET 24 x 36Largest Listed Sheet | 24 x 36 x 0.13 in | Polyethylene Terephthalate | Sheet | View on Amazon |
| 6 | 6. CHENYAOAI Acrylic 8 x 12Lightweight acrylic mini-panels | — | ['acrylic'] | Sheet | View on Amazon |
| 7 | 7. Polvtor PET RollFlexible long-format craft strips | 96.06 x 15.75 x 0.03 in | Polyester (PET) | Smooth | View on Amazon |
Detailed Reviews: Best Plexiglass For Car Windows

#1 · Best Overall
1. Robosource Polycarbonate 12 x 18
- dimensions: 18 x 12 x 0.06 in
- Material: Clear Acrylic Sheet Replacement, Clear PC…
- Form: Sheet
Best for: Longer, thicker hand-worked panels.
Why it ranks #1: Its listing explicitly names car use, and the 12 x 18 x 1/16-inch polycarbonate sheet is described as shatter resistant and easy to form.
At 12 by 18 inches and 1/16 inch thick, this clear polycarbonate sheet gives car-window DIY work more length and thickness than Robosource’s smallest thin option. Its shatter-resistant material can be cut, drilled, bent, or thermoformed, while EasyRuler protective film keeps the surface covered through fabrication.
The 12-by-18-inch footprint offers more layout room for a custom panel than a 12-by-12-inch sheet, while its 1/16-inch thickness supplies a thicker starting piece than 1/32-inch stock. Robosource lists simple cutting, drilling, bending, and thermoforming, so the sheet can be shaped for a project workflow rather than limited to flat use. Protective film peels away to reveal a smooth, clear surface after handling; the listed dimensions still constrain coverage.
- 12-by-18-inch sheet format
- 1/16-inch polycarbonate thickness
- Shatter resistant and workable by cutting, drilling, bending, or thermoforming
- Protective film covers the surface during work
- It is only 12 inches wide, limiting coverage across broad window openings.
Skip it if you need a 24-inch-wide sheet before cutting; KINLINK 24×36 Clear PET Plexiglass Sheets provide that wider starting format.
Choose this for a custom panel needing a longer work area and hand-workable polycarbonate. Its 12-inch width remains a fit boundary, so measure the intended opening and plan any shaping before relying on this sheet.
Full product details
| Brand | Robosource |
|---|---|
| Color | Transparent |
| Item Dimensions | 18 x 12 x 0.06 inches |
| Item Form | Sheet |
| Item Weight | 0.29 kg |
| Dimensions | 18 x 12 x 0.06 inches |
| Manufacturer | Robosource |
| Material | Clear Acrylic Sheet Replacement, Clear PC Sheet, Clear Plastic, Clear Plastic Sheets, Glass Replacement, Plastic Sheet, Plexiglass Replacement, Polycarbonate, plastic, polycarbonate See more |
| Additional Information | Important Information Proposition 65 Warning for California Consumers WARNING: Reproductive Harm – www.P65Warnings.ca.gov |
Listed on Amazon as: Polycarbonate Sheet 12 x 18 x 1/16" Clear Plastic, Plexiglass Replacement
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#2 · Best Compact Sheet
2. Robosource Polycarbonate 12 x 12 1/16
- dimensions: 12 x 12 x 0.06 in
- Material: Acryllic, Glass, PC, Polycarbonate, plastic…
- Form: Sheet
Best for: Square medium-thickness DIY panels.
Why it ranks #2: This 12 x 12 x 1/16-inch polycarbonate is listed for car use and described as easy to cut, drill, bend, and thermoform.
A 12-by-12-inch, 1/16-inch polycarbonate sheet balances a compact square format with more thickness than Robosource’s 1/32-inch option. For a small car-window DIY panel, its shatter-resistant material can be cut, drilled, bent, or thermoformed, and protective film helps shield the clear surface while it is handled.
The 1/16-inch thickness and 12-by-12-inch dimensions make this a middle option for buyers whose project is too small to require a longer sheet but calls for more thickness than 1/32-inch stock. Robosource lists cutting with snips or a hacksaw, drilling, bending, and thermoforming, supporting varied shaping workflows. The EasyRuler protective film peels off when work is finished to expose a smooth, clear surface. Its square format still limits the size of a single panel.
- 12-by-12-inch square sheet
- 1/16-inch polycarbonate thickness
- Shatter-resistant material
- Can be cut, drilled, bent, and thermoformed
- The 12-by-12-inch format cannot cover a broad window area in one piece.
Skip it if you need a larger piece for a long panel; Robosource 12 x 18 x 1/16-inch Polycarbonate Sheet has an 18-inch length.
A practical option for small DIY inserts needing clear, hand-workable polycarbonate at 1/16-inch thickness. The 12-inch square size is its main boundary, so it fits compact projects rather than broad car-window openings.
Full product details
| Brand | Robosource |
|---|---|
| Color | Transparent |
| Item Dimensions | 12 x 12 x 0.06 inches |
| Item Form | Sheet |
| Item Weight | 0.11 kg |
| Dimensions | 12 x 12 x 0.06 inches |
| Manufacturer | Robosource |
| Material | Acryllic, Glass, PC, Polycarbonate, plastic, polycarb, polycarbonate |
| Model Number | PC1/16-12x12_EXACT |
| Additional Information | Important Information Proposition 65 Warning for California Consumers WARNING: Reproductive Harm – www.P65Warnings.ca.gov |
Listed on Amazon as: Polycarbonate Sheet 12 x 12 x 1/16" Clear Plastic, Plexiglass Replacement
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#3 · Thickest Sheet
3. Robosource Polycarbonate 12 x 12 1/4
- dimensions: 12 x 12 x 0.24 in
- Material: Acryllic, Glass, PC, Polycarbonate, plastic…
- Form: Sheet
Best for: Thicker compact polycarbonate panels.
Why it ranks #3: The 12 x 12-inch sheet has the lineup's greatest stated thickness, 0.236 inch, and its polycarbonate listing explicitly includes car use.
This 12-by-12-inch polycarbonate sheet is 0.236 inch thick, the thickest listed Robosource option in this group, for compact projects needing a substantial starting sheet. The material is described as shatter resistant and workable with cutting, drilling, bending, or thermoforming, with protective film over its clear surface.
The square 12-by-12-inch size limits coverage to compact panels, while the 0.236-inch thickness distinguishes it from the thinner Robosource sheets. Robosource says the polycarbonate can be cut with simple tools such as snips or hacksaws and drilled with standard drill bits; those options make shaping and hole placement part of a DIY workflow. EasyRuler protective film can be peeled away after fabrication to reveal a smooth, clear surface. The listing does not specify vehicle installation hardware.
- 0.236-inch-thick polycarbonate
- 12-by-12-inch compact sheet
- Listed as shatter resistant
- Can be cut, drilled, bent, and thermoformed
- The 12-by-12-inch sheet provides limited coverage for larger windows.
Skip it if you need a longer sheet for a broad layout; Robosource 12 x 18 x 1/16-inch Polycarbonate Sheet offers an 18-inch length.
This is for DIYers who want a thick, compact polycarbonate piece and value multiple listed shaping methods. Its 12-inch square footprint is a firm coverage limit; confirm the project can be made from that area.
Full product details
| Brand | Robosource |
|---|---|
| Color | Transparent |
| Item Dimensions | 12 x 12 x 0.24 inches |
| Item Form | Sheet |
| Dimensions | 12 x 12 x 0.24 inches |
| Manufacturer | Robosource |
| Material | Acryllic, Glass, PC, Polycarbonate, plastic, polycarb, polycarbonate |
| Additional Information | Important Information Proposition 65 Warning for California Consumers WARNING: Reproductive Harm – www.P65Warnings.ca.gov |
Listed on Amazon as: Polycarbonate Sheet 12 x 12 x 1/4 0.236" Clear Plastic, Replaces Plexiglass
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#4
4. Robosource Polycarbonate 12 x 12 1/32
- dimensions: 12 x 12 x 0.03 in
- Material: Acryllic, Glass, PC, Polycarbonate, plastic…
- Form: Sheet
Best for: Small cuts and formed panels.
Why it ranks #4: This thin 12 x 12-inch polycarbonate sheet is explicitly listed for car use and described as shatter resistant and workable with simple tools.
Shatter-resistant polycarbonate in a 12-by-12-inch, 1/32-inch sheet can be cut, drilled, bent, or thermoformed with simple tools, including snips or a hacksaw. For a small car-window panel project, its workable material and protective film support shaping while helping keep the clear surface pristine until the film is peeled away.
The 1/32-inch thickness and 12-by-12-inch format suit a small panel or template rather than a broad window opening. Robosource says the polycarbonate is easy to work without cracking or chipping, and lists cutting, drilling, bending, and thermoforming, giving DIYers several ways to shape it. EasyRuler protective film helps during handling and fabrication; peel it off when work is complete to reveal a smooth, clear surface. The sheet is shatter resistant, but the listed size limits coverage.
- Shatter-resistant polycarbonate material
- 12-by-12-inch sheet for compact projects
- Can be cut, drilled, bent, and thermoformed
- Protective film peels away to reveal a smooth clear surface
- Its 1/32-inch thickness is the thinnest listed Robosource option here.
Skip it if you need a larger cut area; KINLINK 24×36 Clear PET Plexiglass Sheets provide a 24-by-36-inch sheet format.
A good match for a small, custom car-window insert or a shaped test piece when easy hand working matters. The 12-by-12-inch area and 1/32-inch thickness are boundaries, so plan around a compact panel.
Full product details
| Brand | Robosource |
|---|---|
| Color | Transparent |
| Item Dimensions | 12 x 12 x 0.03 inches |
| Item Form | Sheet |
| Item Weight | 0.1 kg |
| Dimensions | 12 x 12 x 0.03 inches |
| Manufacturer | Robosource |
| Material | Acryllic, Glass, PC, Polycarbonate, plastic, polycarb, polycarbonate |
| Model Number | PC0030x12x12_ER_FBM |
| Additional Information | Important Information Proposition 65 Warning for California Consumers WARNING: Reproductive Harm – www.P65Warnings.ca.gov |
Listed on Amazon as: Polycarbonate Sheet 12 x 12 x 1/32" Clear Plastic, Plexiglass Replacement
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#5 · Largest Listed Sheet
5. KINLINK PET 24 x 36
- dimensions: 24 x 36 x 0.13 in
- Material: Polyethylene Terephthalate
- Form: Sheet
Best for: Large UV-resistant DIY panels.
Why it ranks #5: Its 24 x 36 x 1/8-inch PET sheet offers the largest stated panel dimensions and an anti-ultraviolet coating, but the listing does not specifically name car use.
A 24-by-36-inch PET sheet with an anti-ultraviolet coating gives car-window DIY projects a larger clear surface to cut to size. KINLINK also lists scratch resistance and protective paper against scratches, stains, and fingerprints, useful when handling the sheet during measuring, cutting, and fitting.
The 1/8-inch thickness and 24-by-36-inch dimensions provide a broader starting piece than compact square sheets, allowing a larger project layout before cutting. Its PET material is recyclable, and the listed anti-ultraviolet coating and scratch resistance address exposure and surface handling. Protective paper helps guard against scratches, stains, and fingerprints while the sheet is worked; remove it to uncover the surface. The supplied information does not specify cutting tools or a finished vehicle-window fit.
- Large 24-by-36-inch sheet format
- 1/8-inch thickness
- Anti-ultraviolet coating and stated scratch resistance
- Protective paper helps guard against stains and fingerprints
- The listing does not specify compatible cutting tools or installation hardware.
Skip it if you need polycarbonate that is listed as easy to drill and thermoform; Robosource 12 x 18 x 1/16-inch Polycarbonate Sheet names those working methods.
Consider this for a larger DIY panel where a broad PET sheet and UV and scratch resistance are priorities. Cutting and installation details are not supplied, so account for those steps separately before treating it as a car-window replacement.
Full product details
| Brand | KINLINK |
|---|---|
| Color | Clear |
| Item Dimensions | 24 x 36 x 0.13 inches |
| Item Form | Sheet |
| Dimensions | 24 x 36 x 0.13 inches |
| Manufacturer | KINLINK |
| Material | Polyethylene Terephthalate |
Listed on Amazon as: KINLINK 24×36 Clear PET Plexiglass Sheets 1/8 inch Thick 2 Pack
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#6
6. CHENYAOAI Acrylic 8 x 12
- Material: ['acrylic']
- Form: Sheet
Best for: Lightweight acrylic mini-panels.
Why it ranks #6: These 1/8-inch acrylic sheets are clear and intended for indoor or outdoor projects, but the listing gives no specific car-use claim.
Two clear acrylic sheets measuring 8 by 12 inches and 1/8 inch thick offer a lightweight, glass-like option for compact car-window DIY panels. CHENYAOAI describes the acrylic as ultra-transparent and half the weight of glass, with 17 times its strength, making the sheets easier to handle than comparable glass panels.
Each 8-by-12-inch sheet gives a modest work area for a small insert, pattern, or other limited panel project; two pieces are included for separate uses or layouts. The 1/8-inch thickness and acrylic material are paired with stated ultra-transparency, helping preserve a clear view in applications where that matters. The listing also describes the material as half the weight of glass and 17 times stronger, supporting easier handling, though it does not give cutting or mounting instructions.
- Two 8-by-12-inch sheets included
- 1/8-inch acrylic thickness
- Described as ultra-transparent like glass
- Listed as half the weight of glass
- The 8-by-12-inch sheets limit coverage for larger window openings.
Skip it if you need a larger sheet for a broad panel; KINLINK 24×36 Clear PET Plexiglass Sheets offer a 24-by-36-inch format.
This suits a buyer making a small, clear DIY insert who values lighter handling than glass and wants two pieces. Its 8-by-12-inch dimensions are the key boundary; larger windows need a different sheet format.
Full product details
| Brand | CHENYAOAI |
|---|---|
| Color | Transparent |
| Item Form | Sheet |
| Manufacturer | CHENYAOAI |
| Material | ['acrylic'] |
Listed on Amazon as: 2 Pieces 8 x 12 Clear Acrylic Sheet Plexiglass – 1/8"(3mm) Thick
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#7
7. Polvtor PET Roll
- dimensions: 96.06 x 15.75 x 0.03 in
- Material: Polyester (PET)
- Form: Smooth
Best for: Flexible long-format craft strips.
Why it ranks #7: The 16-by-96-inch PET roll offers flexible sheet material, but its 1/32-inch thickness and craft-project positioning make it the least car-specific option.
A 16-by-96-inch roll of 1/32-inch PET provides a long, narrow supply of clear flexible plastic for craft work, including picture-frame projects. That roll format offers a different workflow from rigid sheets: it can be stored as a roll and cut into shorter blanks, though the supplied facts do not describe vehicle glazing use.
The 96-inch length gives room to plan multiple shorter pieces along a narrow strip, while the 15.75-inch width sets the maximum uncut span across a project. At 1/32 inch thick and made from PET, this is a thin, flexible format rather than the thicker polycarbonate sheets listed for car and workshop uses. The title identifies craft projects and picture frames; because no cutting method, UV treatment, or installation details are supplied, consider it only where its dimensions and stated application fit.
- Long 96-inch roll format
- 15.75-inch width for narrow layouts
- Thin 1/32-inch PET material
- Title identifies picture frames and craft projects
- Its 1/32-inch PET roll is identified for crafts, not as a car-window panel.
Skip it if you need shatter-resistant polycarbonate listed for car use; Robosource 12 x 18 x 1/16-inch Polycarbonate Sheet names that application.
Best suited to craft users who need a long, thin clear PET supply for picture frames or similar work. It is not presented as car-window glazing, and its narrow width and flexible format limit panel use.
Full product details
| Brand | Polvtor |
|---|---|
| Color | Clear |
| Item Dimensions | 96.06 x 15.75 x 0.03 inches |
| Item Form | Smooth |
| Dimensions | 96.06 x 15.75 x 0.03 inches |
| Manufacturer | Polvtor |
| Material | Polyester (PET) |
Listed on Amazon as: Clear Plexiglass Roll 16×96In Thin 1/32In PET Hard Plexiglass Roll for Craft Projects Easy-Process Transparent Flexible Plastic Blanks for Picture Frames
View on AmazonWhy sheet plastic is not automatically car glazing
A sheet described as shatter resistant or suitable for use around a car is not automatically a certified replacement for a factory window. The Robosource listings make car use claims and describe polycarbonate as workable, but the supplied product details do not state glazing certification, road-use compliance, optical standards, or vehicle-specific fit. Do not infer those qualifications from the material name or thickness.
A poor fit or improvised attachment can also create problems: a panel may shift, leak, obstruct visibility, or fail to behave like the original window. Before using any option on a road vehicle, check applicable local requirements and consult a qualified installer if needed.
These products may suit a template, mock-up, or non-road project, but the available details do not establish that any is appropriate as a legal, permanent automotive window.
Plan the cut around the opening, not the sheet label
A sheet’s advertised dimensions do not guarantee it will cover a particular window opening. The largest listed rigid panel is KINLINK PET at 24 x 36 inches, while the Robosource options measure 12 x 12 or 12 x 18 inches; none supplies a vehicle-specific template. Curved glass, channels, seals, and mounting points can make the usable opening differ from a simple width-and-height measurement.
Make a full-size template and account for any edge that must sit inside a channel or frame before choosing a panel. Also distinguish the flexible 16 x 96-inch Polvtor roll from the rigid sheets: the listing calls it thin PET material for crafts, not automotive glazing.
A large format may reduce seams, but material suitability and secure installation still matter more than coverage alone.
How to Choose Plastic for a Car-Window Project
Material and stated use
Look first for a material and listing that match the project, rather than treating every clear sheet as interchangeable. Four Robosource options are polycarbonate and explicitly mention use around a car; their listings also describe shatter resistance and forming or cutting. KINLINK is PET with an anti-ultraviolet coating, while CHENYAOAI is acrylic and Polvtor is PET in a thin roll; their supplied details do not make the same car-use claim.
A buyer prioritizing the clearest listed connection to a car project should start with Robosource. PET or acrylic may be relevant for a template or non-road project, but the supplied data does not establish either as a compliant vehicle window.
Thickness and intended rigidity
Choose thickness according to the panel’s intended shape and support, and do not assume thicker alone means safer. Listed options range from 1/32 inch on the Robosource thin sheet and Polvtor roll, through 1/16 inch and 1/8 inch, to Robosource’s 0.236-inch sheet. The product descriptions state that the polycarbonate can be cut, bent, and thermoformed, but they provide no load or impact test results.
A thinner sheet may suit a template or a project needing easier handling; the thicker Robosource panel may appeal when a more substantial piece is desired. Verify fit, mounting, visibility, and vehicle requirements rather than selecting thickness in isolation.
Panel dimensions and coverage
Measure the opening and the area needed for trimming before choosing a format. The listed rigid polycarbonate sheets are 12 x 12 or 12 x 18 inches; CHENYAOAI gives 8 x 12-inch sheets, and KINLINK lists 24 x 36 inches. Polvtor is a 16 x 96-inch roll, but it is only 1/32 inch thick and positioned for craft projects.
A small opening or test piece may favor a compact Robosource sheet, while a larger template may benefit from KINLINK’s stated panel size. Check the exact product dimensions and plan for edges, curvature, and attachment; no listing supplies a vehicle-specific cut pattern.
Which Plastic Sheet Should I Choose for My Car Window?
For a DIY project where explicit car-use wording matters, choose Robosource Polycarbonate 12 x 18: it combines the largest stated dimensions among the car-specific Robosource sheets with a 1/16-inch thickness. If a compact 12 x 12 panel is enough, Robosource Polycarbonate 12 x 12 1/16 offers the same stated thickness. Choose Robosource Polycarbonate 12 x 12 1/4 when you specifically want the thickest listed sheet, or the 1/32-inch Robosource option for a thinner panel.
For a larger non-road template, KINLINK PET 24 x 36 offers a 24 x 36-inch format. CHENYAOAI Acrylic 8 x 12 and Polvtor PET Roll are less car-specific.
None is verified here as certified vehicle glazing.
Related Buying Guides
Frequently Asked Questions
Can a plastic sheet replace a factory car window safely and legally?
Not automatically. These listings are not verified here as certified vehicle glazing, and a sheet that fits an opening may still fail to meet applicable safety or road-use requirements. Check local regulations and consult a qualified vehicle-glass professional before using any listed sheet as a road-going window.
How should I measure a car-window opening before cutting a sheet?
Measure the opening at several points, including its width and height, because edges may not be perfectly square. Record the shape and any curves, bends, or mounting areas, then compare the measurements with the sheet dimensions. Make a template and check its fit before cutting the plastic.
What tools and mounting method work for installing a custom plastic window?
Use tools appropriate to the selected plastic and follow its handling guidance; the Robosource polycarbonate listing says it can be cut and drilled. Make a template first, test the fit, and plan secure mounting without assuming a particular adhesive or fastener is suitable. Have a qualified installer assess road use.
Which listed sheet is suited to a larger non-road template?
The KINLINK PET sheet is listed in a 24-by-36-inch format, making it the largest stated format among these options and a practical candidate for a larger non-road template. Confirm that its dimensions and PET material suit your project; the listing does not establish that it is certified vehicle glazing.
How should I choose among the listed polycarbonate thicknesses?
Choose by the dimensions and thickness your project requires. The 12-by-18-inch Robosource sheet is listed at 1/16 inch and has explicit car-use wording; the 12-by-12-inch options include 1/32, 1/16, and 1/4 inch thicknesses. Verify fit and intended use, since none is established here as certified vehicle glazing.
Final Words
For a DIY project where explicit car-use wording matters, start with the Robosource 12-by-18-inch, 1/16-inch sheet, then confirm its fit and intended application. Choose a 12-by-12-inch Robosource option if its dimensions or listed thickness better suit the panel. For a larger non-road template, consider the KINLINK PET format.
Treat every option as unverified for road-use glazing and check applicable requirements before installation.

